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    Essays. FSF Columns

    Page 7
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      market in which every major national economy has a stake. The

      adhesives industry has its own specialty magazines, such as

      Adhesives Age andSAMPE Journal; its own trade groups, like the

      Adhesives Manufacturers Association, The Adhesion Society, and the

      Adhesives and Sealant Council; and its own seminars, workshops and

      technical conferences. Adhesives corporations like 3M, National

      Starch, Eastman Kodak, Sumitomo, and Henkel are among the world’s

      most potent technical industries.

      Given all this, it’s amazing how little is definitively known

      about how glue actually works — the actual science of adhesion.

      There are quite good industrial rules-of-thumb for creating glues;

      industrial technicians can now combine all kinds of arcane

      ingredients to design glues with well-defined specifications:

      qualities such as shear strength, green strength, tack, electrical

      conductivity, transparency, and impact resistance. But when it

      comes to actually describing why glue is sticky, it’s a different

      matter, and a far from simple one.

      A good glue has low surface tension; it spreads rapidly and

      thoroughly, so that it will wet the entire surface of the substrate.

      Good wetting is a key to strong adhesive bonds; bad wetting leads

      to problems like “starved joints,” and crannies full of trapped air,

      moisture, or other atmospheric contaminants, which can weaken the

      bond.

      But it is not enough just to wet a surface thoroughly; if that

      were the case, then water would be a glue. Liquid glue changes

      form; it cures, creating a solid interface between surfaces that

      becomes a permanent bond.

      The exact nature of that bond is pretty much anybody’s guess.

      There are no less than four major physico-chemical theories about

      what makes things stick: mechanical theory, adsorption theory,

      electrostatic theory and diffusion theory. Perhaps molecular strands

      of glue become physically tangled and hooked around irregularities

      in the surface, seeping into microscopic pores and cracks. Or, glue

      molecules may be attracted by covalent bonds, or acid-base

      interactions, or exotic van der Waals forces and London dispersion

      forces, which have to do with arcane dipolar resonances between

      magnetically imbalanced molecules. Diffusion theorists favor the

      idea that glue actually blends into the top few hundred molecules of

      the contact surface.

      Different glues and different substrates have very different

      chemical constituents. It’s likely that all of these processes may have

      something to do with the nature of what we call “stickiness” — that

      everybody’s right, only in different ways and under different

      circumstances.

      In 1989 the National Science Foundation formally established

      the Center for Polymeric Adhesives and Composites. This Center’s

      charter is to establish “a coherent philosophy and systematic

      methodology for the creation of new and advanced polymeric

      adhesives” — in other words, to bring genuine detailed scientific

      understanding to a process hitherto dominated by industrial rules of

      thumb. The Center has been inventing new adhesion test methods

      involving vacuum ovens, interferometers, and infrared microscopes,

      and is establishing computer models of the adhesion process. The

      Center’s corporate sponsors — Amoco, Boeing, DuPont, Exxon,

      Hoechst Celanese, IBM, Monsanto, Philips, and Shell, to name a few of

      them — are wishing them all the best.

      We can study the basics of glue through examining one typical

      candidate. Let’s examine one well-known superstar of modern

      adhesion: that wondrous and well-nigh legendary substance known

      as “superglue.” Superglue, which also travels under the aliases of

      SuperBonder, Permabond, Pronto, Black Max, Alpha Ace, Krazy Glue

      and (in Mexico) Kola Loka, is known to chemists as cyanoacrylate

      (C5H5NO2).

      Cyanoacrylate was first discovered in 1942 in a search for

      materials to make clear plastic gunsights for the second world war.

      The American researchers quickly rejected cyanoacrylate because

      the wretched stuff stuck to everything and made a horrible mess. In

      1951, cyanoacrylate was rediscovered by Eastman Kodak researchers

      Harry Coover and Fred Joyner, who ruined a perfectly useful

      refractometer with it — and then recognized its true potential.

      Cyanoacrylate became known as Eastman compound #910. Eastman

      910 first captured the popular imagination in 1958, when Dr Coover

      appeared on the “I’ve Got a Secret” TV game show and lifted host

      Gary Moore off the floor with a single drop of the stuff.

      This stunt still makes very good television and cyanoacrylate

      now has a yearly commercial market of $325 million.

      Cyanoacrylate is an especially lovely and appealing glue,

      because it is (relatively) nontoxic, very fast-acting, extremely strong,

      needs no other mixer or catalyst, sticks with a gentle touch, and does

      not require any fancy industrial gizmos such as ovens, presses, vices,

      clamps, or autoclaves. Actually, cyanoacrylate does require a

      chemical trigger to cause it to set, but with amazing convenience, that

      trigger is the hydroxyl ions in common water. And under natural

      atmospheric conditions, a thin layer of water is naturally present on

      almost any surface one might want to glue.

      Cyanoacrylate is a “thermosetting adhesive,” which means that

      (unlike sealing wax, pitch, and other “hot melt” adhesives) it cannot

      be heated and softened repeatedly. As it cures and sets,

      cyanoacrylate becomes permanently crosslinked, forming a tough

      and permanent polymer plastic.

      In its natural state in its native Superglue tube from the

      convenience store, a molecule of cyanoacrylate looks something like

      this:

      CN

      /

      CH2=C

     

      COOR

      The R is a variable (an “alkyl group”) which slightly changes

      the character of the molecule; cyanoacrylate is commercially

      available in ethyl, methyl, isopropyl, allyl, butyl, isobutyl,

      methoxyethyl, and ethoxyethyl cyanoacrylate esters. These

      chemical variants have slightly different setting properties and

      degrees of gooiness.

      After setting or “ionic polymerization,” however, Superglue

      looks something like this:

      CN CN CN

      | | |

      - CH2C -(CH2C)-(CH2C)- (etc. etc. etc)

      | | |

      COOR COOR COOR

      The single cyanoacrylate “monomer” joins up like a series of

      plastic popper-beads, becoming a long chain. Within the thickening

      liquid glue, these growing chains whip about through Brownian

      motion, a process technically known as “reptation,” named after the

      crawling of snakes. As the reptating molecules thrash, then wriggle,

      then finally merely twitch, the once-thin and viscous liquid becomes

      a tough mass of fossilized, interpenetrating plastic molecular

      spaghetti.

      And it is strong. Even pure cyanoacrylate can lift a ton with a

      single square-inch bond, and
    one advanced elastomer-modified ’80s

      mix, “Black Max” from Loctite Corporation, can go up to 3,100 pounds.

      This is enough strength to rip the surface right off most substrates.

      Unless it’s made of chrome steel, the object you’re gluing will likely

      give up the ghost well before a properly anchored layer of Superglue

      will.

      Superglue quickly found industrial uses in automotive trim,

      phonograph needle cartridges, video cassettes, transformer

      laminations, circuit boards, and sporting goods. But early superglues

      had definite drawbacks. The stuff dispersed so easily that it

      sometimes precipitated as vapor, forming a white film on surfaces

      where it wasn’t needed; this is known as “blooming.” Though

      extremely strong under tension, superglue was not very good at

      sudden lateral shocks or “shear forces,” which could cause the glue—

      bond to snap. Moisture weakened it, especially on metal-to-metal

      bonds, and prolonged exposure to heat would cook all the strength

      out of it.

      The stuff also coagulated inside the tube with annoying speed,

      turning into a useless and frustrating plastic lump that no amount of

      squeezing of pinpoking could budge — until the tube burst and and

      the thin slippery gush cemented one’s fingers, hair, and desk in a

      mummified membrane that only acetone could cut.

      Today, however, through a quiet process of incremental

      improvement, superglue has become more potent and more useful

      than ever. Modern superglues are packaged with stabilizers and

      thickeners and catalysts and gels, improving heat capacity, reducing

      brittleness, improving resistance to damp and acids and alkalis.

      Today the wicked stuff is basically getting into everything.

      Including people. In Europe, superglue is routinely used in

      surgery, actually gluing human flesh and viscera to replace sutures

      and hemostats. And Superglue is quite an old hand at attaching fake

      fingernails — a practice that has sometimes had grisly consequences

      when the tiny clear superglue bottle is mistaken for a bottle of

      eyedrops. (I haven’t the heart to detail the consequences of this

      mishap, but if you’re not squeamish you might try consulting The

      Journal of the American Medical Association, May 2, 1990 v263 n17

      p2301).

      Superglue is potent and almost magical stuff, the champion of

      popular glues and, in its own quiet way, something of an historical

      advent. There is something pleasantly marvelous, almost Arabian

      Nights-like, about a drop of liquid that can lift a ton; and yet one can

      buy the stuff anywhere today, and it’s cheap. There are many urban

      legends about terrible things done with superglue; car-doors locked

      forever, parking meters welded into useless lumps, and various tales

      of sexual vengeance that are little better than elaborate dirty jokes.

      There are also persistent rumors of real-life superglue muggings, in

      which victims are attached spreadeagled to cars or plate-glass

      windows, while their glue-wielding assailants rifle their pockets at

      leisure and then stroll off, leaving the victim helplessly immobilized.

      While superglue crime is hard to document, there is no

      question about its real-life use for law enforcement. The detection

      of fingerprints has been revolutionized with special kits of fuming

      ethyl-gel cyanoacrylate. The fumes from a ripped-open foil packet of

      chemically smoking superglue will settle and cure on the skin oils

      left in human fingerprints, turning the smear into a visible solid

      object. Thanks to superglue, the lightest touch on a weapon can

      become a lump of plastic guilt, cementing the perpetrator to his

      crime in a permanent bond.

      And surely it would be simple justice if the world’s first

      convicted superglue mugger were apprehended in just this way.

      “Creation Science”

      In the beginning, all geologists and biologists were creationists.

      This was only natural. In the early days of the Western scientific

      tradition, the Bible was by far the most impressive and potent source

      of historical and scientific knowledge.

      The very first Book of the Bible, Genesis, directly treated

      matters of deep geological import. Genesis presented a detailed

      account of God’s creation of the natural world, including the sea, the

      sky, land, plants, animals and mankind, from utter nothingness.

      Genesis also supplied a detailed account of a second event of

      enormous import to geologists: a universal Deluge.

      Theology was queen of sciences, and geology was one humble

      aspect of “natural theology.” The investigation of rocks and the

      structure of the landscape was a pious act, meant to reveal the full

      glory and intricacy of God’s design. Many of the foremost geologists

      of the 18th and 19th century were theologians: William Buckland,

      John Pye Smith, John Fleming, Adam Sedgewick. Charles Darwin

      himself was a onetime divinity student.

      Eventually the study of rocks and fossils, meant to complement

      the Biblical record, began to contradict it. There were published

      rumblings of discontent with the Genesis account as early as the

      1730s, but real trouble began with the formidable and direct

      challenges of Lyell’s uniformitarian theory of geology and his disciple

      Darwin’s evolution theory in biology. The painstaking evidence

      heaped in Lyell’s Principles of Geology and Darwin’s *Origin of

      Species* caused enormous controversy, but eventually carried the

      day in the scientific community.

      But convincing the scientific community was far from the end

      of the matter. For “creation science,” this was only the beginning.

      Most Americans today are “creationists” in the strict sense of

      that term. Polls indicate that over 90 percent of Americans believe

      that the universe exists because God created it. A Gallup poll in

      1991 established that a full 47 percent of the American populace

      further believes that God directly created humankind, in the present

      human form, less than ten thousand years ago.

      So “creationism” is not the view of an extremist minority in our

      society — quite the contrary. The real minority are the fewer than

      five percent of Americans who are strictly non-creationist. Rejecting

      divine intervention entirely leaves one with few solid or comforting

      answers, which perhaps accounts for this view’s unpopularity.

      Science offers no explanation whatever as to why the universe exists.

      It would appear that something went bang in a major fashion about

      fifteen billion years ago, but the scientific evidence for that — the

      three-degree background radiation, the Hubble constant and so forth

      — does not at all suggest why such an event should have happened

      in the first place.

      One doesn’t necessarily have to invoke divine will to explain

      the origin of the universe. One might speculate, for instance, that

      the reason there is Something instead of Nothing is because “Nothing

      is inherently unstable” and Nothingness simply exploded. There’s

      little scientific evidence to support such a speculation, however
    , and

      few people in our society are that radically anti-theistic. The

      commonest view of the origin of the cosmos is “theistic creationism,”

      the belief that the Cosmos is the product of a divine supernatural

      action at the beginning of time.

      The creationist debate, therefore, has not generally been

      between strictly natural processes and strictly supernatural ones, but

      over how much supernaturalism or naturalism one is willing to

      admit into one’s worldview.

      How does one deal successfully with the dissonance between

      the word of God and the evidence in the physical world? Or the

      struggle, as Stephen Jay Gould puts it, between the Rock of Ages and

      the age of rocks?

      Let us assume, as a given, that the Bible as we know it today is

      divinely inspired and that there are no mistranslations, errors,

      ellipses, or deceptions within the text. Let us further assume that

      the account in Genesis is entirely factual and not metaphorical, poetic

      or mythical.

      Genesis says that the universe was created in six days. This

      divine process followed a well-defined schedule.

      Day 1. God created a dark, formless void of deep waters, then

      created light and separated light from darkness.

      Day 2. God established the vault of Heaven over the formless watery

      void.

      Day 3. God created dry land amidst the waters and established

      vegetation on the land.

      Day 4. God created the sun, the moon, and the stars, and set them

      into the vault of heaven.

      Day 5. God created the fish of the sea and the fowl of the air.

      Day 6. God created the beasts of the earth and created one male and

      one female human being.

      On Day 7, God rested.

      Humanity thus began on the sixth day of creation. Mankind is

      one day younger than birds, two days younger than plants, and

      slightly younger than mammals. How are we to reconcile this with

      scientific evidence suggesting that the earth is over 4 billion years

      old and that life started as a single-celled ooze some three billion

      years ago?

      The first method of reconciliation is known as “gap theory.”

      The very first verse of Genesis declares that God created the heaven

      and the earth, but God did not establish “Day” and “Night” until the

     


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